<p>The Sr Mechanical Design Engineer role within the Aerodynamic Prototype team will lead the design, build & test of physical models in coordination with the Aerodynamics Engineering team. Tesla places a strong emphasis on vehicle aerodynamic optimization, not only for efficiency & range, but for wind noise as well. Our group works closely with Design & other engineering groups to achieve maximum performance with minimal compromise to other attributes.</p> <p>The Aerodynamic Prototype team is small, highly motivated & thrives in a rapid engineering environment. This role offers the rare opportunity to participate in the development of new & genuinely cutting-edge vehicles. You must have a genuine passion for engineering the best EVs in the world.</p> <ul> <li>Lead the design & create build plans for wind tunnel models that align with the aerodynamicists' test plans & program deliverables </li><li>Execute build plans by designing, releasing & coordinating the build of test properties for wind tunnel & on-vehicle tests </li><li>Perform hand calculations & FEA to justify mechanical design decisions for models and ensure structural performance of physical asset </li><li>Work with engineers, suppliers, model makers & fabricators to create, assemble, instrument & test high fidelity wind tunnel models & physical mockups </li><li>Lead innovation efforts to develop & improve processes continuously </li><li>Mentor & support team members and interns through brainstorming sessions and technical design reviews </li><li>Degree in Mechanical Engineering or equivalent with minimum of 5 years of equivalent experience in a product development environment </li><li>Demonstrated proficiency with Finite Element Analysis (FEA), ability to interpret CAE results and integrate recommendations into product designs </li><li>Effectively handle multiple priorities, organize workloads, and meet tight delivery timelines. Create schedules and report to leadership how the early design decisions track to critical program level milestones </li><li>Proficiency in CAD (Computer Aided Design) software using parametric elements and knowledge-based engineering tools </li><li>Detail-oriented personality with effective documentation and reporting </li><li>Excellent communicator, resourceful, and mindful of time management </li><li>Must be proactive in improving processes & driving projects, examples of this should be provided </li><li>Familiarity with common aerodynamic measurement systems like pressure sensing & load cell hardware </li><li>Experience with track testing or wind tunnel testing, either at model or full scale preferred </li><li>Must be willing to travel 10% of working days to support on track & tunnel testing </li></ul>