<p>Job Summary</p> <p>Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting-edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput.</p> <p>Key Responsibilities</p> <ul> <li>Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs) </li><li>Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC-5) where applicable </li><li>Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety </li><li>Lead or contribute to cross-functional projects from concept through deployment, ensuring cost-effective, scalable, and maintainable controls integration </li><li>Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay-based systems </li><li>Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.) </li><li>Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides </li><li>Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies </li><li>Support the design of custom machinery and automated test setups using 3D CAD tools like SolidWorks and AutoCAD </li></ul> <p>Preferred Qualifications</p> <ul> <li>Bachelor's degree in Electrical Engineering, Mechatronics, Automation, or related field </li><li>5+ years of experience in controls/automation engineering roles in a manufacturing environment </li><li>Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred </li><li>Project Management certification (e.g., PMP) or equivalent project leadership experience desired </li><li>Demonstrated success working independently and collaboratively in fast-paced, technical environments </li><li>Strong communication, organizational, and documentation skills </li><li>A passion for troubleshooting, innovation, and hands-on problem-solving </li></ul> <p>Why Join Lightera?</p> <p>At Lightera, we empower our engineers to drive innovation and make a lasting impact in the fiber optics industry. We offer:</p> <ul> <li>Competitive compensation and performance-based incentives </li><li>Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k)) </li><li>A collaborative, safety-first work culture </li><li>Opportunities for career advancement and technical development </li></ul>